The Slate Book -
HOW TO DESIGN, SPECIFY, INSTALL, AND REPAIR A SLATE ROOF
By Brian Stearns, Alan Stearna, And John Meyer
About The Book
Finally, a book about slate roofing that is complete and up to
date. This book is the most important tool for a slate roof
project. Written for owners, architects, engineers, specifiers,
installers and consultants, this book establishes a basis for
communication and understanding for all parties. Addressed are
issues such as estimating the cost of a slate roof, material
handling, venting a slate roof, installing slate on cones and
eyebrow dormers, the use of Ice and Water Shield, and many more
topics neve r before written about in relation to slate roofing.
Included is an entire section devoted to maintenance, repair and
troubleshooting of existing slate roofs. 205 pages, 175+ figures,
photos, tables and charts aid in clarifying important points of
slate r oofing. Checklists and appendices will aid in organizing
any slate roof project.
About the Author
The three authors work for Vermont Slate & Copper Services
Inc., a snowguard manufacturer (they keep snow and ice from sliding
off of roofs and injuring people or damaging property below).
Vermont Slate & Copper Services Inc. used to be a slate roof
insta llation company. It got our start when Brian was employed to
remove slate from old structures in order to resell the slate. In
the process, he saw how slate was installed in "the good old days."
The next logical step was to begin a business to install sla te.
Alan and John joined Brian as members of Vermont Slate Roofing.
Even though the authors no longer roof, their roll as manufacturers
keeps them in touch with the industry and gave them time to write a
very much needed book. The authors are members of t he National
Roofing Contractors Association (NRCA), North/East Roofing
Contractors Association (NERCA), Roof Consultants Institute (RCI),
Construction Specifiers Institute (CSI) and the National Trust for
Historic Preservation.
Excerpted from The Slate Book :
How to Design, Specify, Install and Repair a Slate Roof
by Brian Stearns and Alan Stearns. Copyright 1998.
Used with permission.
Chapter 2 page 1 Building owners may choose slate for a variety
of reasons, but foremost among them will be its feeling of
elegance, its stateliness, and its long life cycle. Beyond the
initial appeal and quality of a slate roof, there are many other
fact ors that may influence design choices. From a design
perspective, consider that slate is a natural stone with color that
permeates naturally all the way through the stone. As such, it
allows for a wide range of architectural effects. It is also easy
to wo rk with. As a roofing material, it is non-combustible,
fire-resistant, waterproof, practically non-absorbent, impervious
to fungus and mold, wind-resistant (some manufacturers have
obtained Dade County-approval), resistant to climatic change such
as freez ing and thawing, and resistant to rot. For practical
purposes, a slate roof has a long life cycle, requires minimum
maintenance and no treatments, and is durable as well as
dimensionally stable. In addition, slate is resistant to chemicals
and is environm entally friendly. It does not curl and is easy to
repair. Where to Start In the initial planning stages, you may want
to look at some slate roofs on other houses or buildings and start
collecting resources. It is helpful but not essential to find an
archi tect who has experience with slate. Many architects have
libraries or prior projects that can provide useful examples and
pictures to aid in defining the desired appearance. Engineers and
consultants can also provide a wide range of information that you m
ay wish to take advantage of, especially if you are considering
reroofing an existing structure. Speaking to slate quarry personnel
and qualified roofers can also provide a wealth of information. One
of the first steps in designing a slate roof is to dete rmine the
basic kind of roof needed for the structure. You may want to review
the Roof Parts Nomenclature in Appendix G to familiarize yourself
with the terminology used to describe different roof styles and
features. The figures show some standard kinds of roofs and design
options.
Slate Roof Designs
The next step is to make some preliminary decisions about the
design of the slate roof itself. Historically, slate roofs have
been categorized into three classifications Standard, Textural, and
Graduated which refer to the type and thic kness of the slate
itself. Since these classifications were developed at a time when
everyone involved in construction had a general knowledge of slate
roofing, they were understood as generalizations. Over time,
specific names and descriptions have been applied to these
classifications in an attempt to define or describe them more
clearly. As general slate roofing knowledge has faded, some of
these added descriptors have caused some confusion. Today, the
classifications have remained essentially the same , but the
definitions have evolved. Table 2-1 on the next page contains an
expanded list of slate roof types and variables within those types.
An explanation of each type and variable follows. Chapter 6 page 1
The installation of slate should not begin un til the entire roof
has been laid out to the greatest degree possible. On surfaces
which are not accessible without roof scaffolding, only the very
bottom and the very top of the roof can be laid out initially.
Successive layout will progress as roof scaf folding is installed.
This is a critical step in slate roofing because of the nature of
the material and how it is installed. Slate shingles are not as
flexible or adjustable as other materials, such as composition
shingles. This chapter explains the step s for completing the roof
layout. Before you begin, assume that the roof structure is not
perfectly square and that the valleys and hips are not perfectly
straight. This is by no means intended to be a criticism of the
carpenters and framers who built the building. In many cases, slate
is installed on existing buildings that need to be reroofed. Most
existing buildings will have moved and settled somewhat over the
years, creating a situation where the roof lines are no longer
perfect. As a rule, it is saf est to assume that no building, new
or existing, is perfectly square. The roof layout involves snapping
horizontal chalk lines to align the top of each course of slate
shingles. Vertical lines are not always required. All lines to be
followed at a later d ate should be laid out using a chalk that
will not wash away. Red, yellow, and some orange chalks are said to
be permanent, but check the label on the side of the bottle before
starting. Blue chalk is not a permanent color and should generally
not be used for the roof layout; however, since it will wash away,
it may be appropriate when snapping lines on the surface of the
slate itself. Slate roof shingles vary in length, so there will
almost always be slight variations in the alignment of the slate
butts. These variations are usually minimal, they are rarely seen
when looking at the roof from the ground, and the uneven texture of
the slate surface usually hides whatever variations may occur.
However, some inexperienced project management people may panic
when they observe this variation from the roof level. Chapter 8
page 1 After putting considerable effort into planning, ordering,
roof layout, and preparation, you are at last ready to begin
installing the slate. This chapter explains the procedures and
techniques for working on a slate roof, cutting and punching the
slate, and installing it.
Working on a Slate Roof
Slate is considered a steep slope roof application. For several
reasons, the use of roof scaffolding is essential when working on a
slate roof. First, unlike some roofing shingles, slate does not
stack well on a sloped surface. Bec ause it is smooth and flat, it
will slide off a sloped roof. Second, as much as possible, the
installer wants to avoid walking over the finished roof. Third,
proper scaffolding provides safe access to the roof surface.
Whenever using scaffolding, consult OSHA rules and regulations.
With composition shingles, cedar shakes and shingles, and with most
tiles, the roof is prepared as specified, coursing is laid out, and
flashing details that can be installed are. The roof shingles are
then distributed in small amounts over the entire roof. As the
installer works, he simply grabs shingles from the nearest pile and
installs them. These roofs are often installed with the roofers
working from above and/or beside the shingles. Because the shingles
can be stacked al l over the roof without sliding off, this
material loading approach makes perfect sense. Slate, however,
needs to be stacked on a platform of some kind to keep it from
sliding. Unlike some roofing materials, such as tile and standing
seam metal that can b e installed vertically, slate must be
installed horizontally. The roof must be scaffolded as the
installers proceed up slope. Standard slate roof brackets can be
used to install the scaffold. Once the brackets are properly
installed, a plank is laid from bracket to bracket to create a
bridge or roof scaffold. The slate can then be stacked flat on the
planks and used as needed.
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